Operating a forklift is a high risk activity in the workplace, and can be dangerous if not done properly. It is important to make sure operators are trained, qualified and adequately equipped to use a forklift safely. This includes knowing proper instructions, following safety protocols, inspecting the equipment, and being aware of the environment around them.
Get Certified and Trained in Forklift Operations
Before an operator can use a forklift, they must be certified and trained in operating the machine. The certification process usually consists of classes and in-person instructions for proper operation and safety protocols. It is also important to make sure operators are familiar with the designated areas of operation, as well as know how to operate a forklift in different terrain.
Forklifts are designed to provide safe and efficient material handling, but they can be dangerous if used inappropriately. It is the responsibility of employers to ensure that their employees have received proper instruction on the use and maintenance of equipment before allowing them to use a forklift. There are several certifications available through Training and Assessment organisations, such as AOTA, that are qualified to deliver specific training under the AQF ( Australian Qualification Framework) that dictate how operators should be trained and qualified for forklift operations. Once an operator has passed certification tests, they should continue to take part in refresher courses (Verification Of Competencies or VOC’s) in order to stay up-to-date on safety protocols.
Follow Manufacturer Recommendations for Use
Forklifts are designed to be used safely and it is essential that operators follow the manufacturer’s recommendations. Checking the machine’s weight limits and load capacities, as well as understanding any speed restrictions or working heights, will help keep operators safe when using a forklift. It is also important to check for warning signs or labels on the forklift that can indicate potential safety hazards.
Before operating a forklift, operators should also review the owner’s manual and any additional safety information that may be provided by the manufacturer. They should become familiar with all controls, including indicators for items such as hydraulic fluid level and brakes. It is important to wear the appropriate protective equipment at all times when operating the machine, such as safety glasses, hard hats, steel-toed boots and a reflective vest. Finally, it is essential that all operators receive extensive training on how to operate a forklift safely and how to recognise potential hazards. Following these tips can help ensure that forklifts are used safely and efficiently in any environment.
Pre-Operational Checks Before Use
Before a forklift is put into operation, operators must perform some pre-operational checks. This includes checking for service breaks, ensuring the brakes and steering are working properly, and testing out the horn, as well as any lights or signals that need to be in good condition. Forklifts also come equipped with safety bars that must be used by operators to prevent accidental movement while controlling the machine. Finally, operators should check all attachments or materials handling equipment like forks to ensure they’re secure before use.
Once the pre-operational checks have been carried out and safety measures put in place, it’s time to begin operating the forklift. A qualified operator must be familiar with safe operation protocols and be aware of their working environment, taking care not to obstruct pedestrians or drive over unstable ground. It is also important that operators are aware of the load capacity of a particular machine as this will affect its performance. Finally, it is essential that any forklift operations take place at a sensible speed, maintaining control even when braking or cornering.
Operating Within the Set Speed Limits
When operating a forklift, it’s important to adhere to set speed limits and obey all traffic signs or signals. Forklifts are usually fitted with a maximum speed limit of five miles per hour in a facility’s main aisle and seven point five miles per hour on ramps or inclines. Operators must adjust their speed depending on the surrounding areas, such as tight spaces with people around, sharp turns, and slopes. Always reduce your speed when approaching curves and turns — it’s better to be safe rather than sorry!
Additionally, operators must understand their forklift’s load-carrying rating. Forklifts have a maximum load capacity which varies by the make and model of the lift. Maximum capacities are usually posted on the body of the machine itself. Do not attempt to carry a load beyond your forklift’s recommended capacity — this increases the risk of an accident that can put workers in danger and also damage facilities and equipment. To stay safe, always remain mindful of your surroundings when operating a forklift, keep your speed at or below designated levels, and do not exceed your machine’s load limits.
Practicing Proper Barriers and Distances
As a forklift driver, it’s your responsibility to be aware of the correct barriers and distances around your vehicle. Depending on the type of material being handled and/or stored, operators should be able to differentiate between stack heights with an appropriate barrier or distance standard. For example, a barrier must be placed for loads that are 1.5 metres tall or taller. When passing other pedestrians, make sure to keep a distance greater than ten feet from them—forklifts can cause serious harm if someone is too close when reversing.
During loading and unloading, operators should take care to execute the task slowly. Pumping the accelerator of a forklift too quickly can cause accidents. Additionally, the forks should never extend beyond the machine’s tires when raised to greater than .5 metre above the ground. When possible, it is important to avoid carrying heavy loads up or down steep inclines or around corners in order to minimise any unexpected turns. In an effort to maintain safety and use forklifts properly, every driver needs to be aware of these basic principles in order to operate them safely.
Forklifts are a great investment for any company, whether they’re handling warehouse storage, factory work, or other large-scale storage and inventory management. But while they may be incredibly useful, they do pose a number of safety concerns—which is why it’s so important to follow some simple tips and stay safe.
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